H3のウォーターポンプ交換・ﾌｧﾝｸﾗｯﾁ交換に関するカスタム事例

ウォーターポンプとファンクラッチの交換です。
ついでに間に合ったのでホースも交換。

前回の続きですね。

ラジエーターキャップ外してアッパーホース外して

ラジエーター止めてるここ外します13mm

10mmで両サイドのここ外して

突起だけで固定されてるファンシュラウド外して

36mmスパナでファン外します。
ここが1番の難所になりました…

プーリーのボルトにバール挟んで固定してハンマーで殴る事1時間…

ご対面するのでプーリー4本取りまして

交換後です。
ガスケットしっかり剥がしましょう。

ここはボルト5本10Nm

プーリーは4本25Nm

この後ファンクラッチも交換して水入れてエア抜きして終了です。

とにかく36mm外すのに時間かかりました…

毎回探すの面倒なので記録用にトルク一覧をここにメモメモ。

Check Link Bolt 25 N.m 18 lb ft
Check Strap Nuts 9 N.m 80 lb in
Endgate Assist Rod Stud 10 N.m 89 lb in
Endgate Hinge Bolt 50 N.m 37 lb ft
Fender Mount Bolts 10 N.m 89 lb in
Front Side Door Hinge Bolts 25 N.m 18 lb ft
Grille Support Bolts 9 N.m 27 lb in
Hood Hinge Bolts 25 N.m 18 lb ft
Hood Latch Release Screws 2 N.m 18 lb in
Hood Latch Screws 10 N.m 89 lb in
Rear Side Door Hinge Bolts 25 N.m 18 lb ft

Brush Guard Bolts - Lower Short Bolts 50 N.m 37 lb ft
Brush Guard Bolts - Upper Long Bolts 85 N.m 63 lb ft
Brush Guard Nuts 50 N.m 37 lb ft
Front Bumper Bolts 40 N.m 30 lb ft
Front Bumper Lower Bolts 50 N.m 37 lb ft
Front Bumper Upper Bolts 85 N.m 63 lb ft
Rear Bumper Bolts 32 N.m 24 lb ft
Rear Bumper Bracket to Bumper End Cap Nut 32 N.m 24 lb ft
Rear Bumper Bracket to Frame Bolts 85 N.m 63 lb ft
Rear Bumper Bracket to Trailer Hitch Nut 85 N.m 63 lb ft
Rear Bumper End Cap Nuts to Bumper 32 N.m 24 lb ft
Trailer Hitch Electrical Receptacle to Rear Bumper Bolts 32 N.m 24 lb ft
Trailer Hitch to Frame Bolts 100 N.m 74 lb ft

Cargo Tie Down Loops 34 N.m 25 lb ft
Front Bumper Impact Bar Bolts 50 N.m 37 lb ft
Grille Guard/Brush Guard Bolts 50 N.m 37 lb ft
Radiator Grille Nut 3 N.m 27 lb in
Rear Side Door Flare Screws 2 N.m 18 lb in
Rear Wheel Opening Flare Bolts 9 N.m 80 lb in
Rocker Panel Screws 2 N.m 18 lb in
Windshield Side Reveal Molding Screws 2 N.m 18 lb in

Front Side Door Mirror Bolts 10 N.m 89 lb in
Rearview Mirror Screw 2 N.m 18 lb in

Wipers:

Front Wiper Arm Shaft Nut 21 N.m 15 lb ft
Front Wiper Motor Bolts 12 N.m 9 lb ft
Rear Wiper Arm Nut 9 N.m 80 lb in
Rear Wiper Motor Bolts 10 N.m 89 lb in
Washer Solvent Reservoir Nuts 10 N.m 89 lb in
Wiper Motor Transmission Bolts 10 N.m 89 lb in

Interior:

Sunshade Bolt 2 N.m 18 lb in
Rear Side Door Armrest Bracket Bolt 10 N.m 89 lb in
C Pillar Assist Handle Bolt 52 N.m 38 lb ft
Assist Handle Bolt 9 N.m 80 lb in
Rear Seat Cup Holder Screw 2 N.m 18 lb in
Upper Body Side Garnish Screw 2 N.m 18 lb in
Windshield Side Garnish Screw 9 N.m 80 lb in
Door Trim Panel Screw 2 N.m 18 lb in
Door Trim Panel Bolt 9 N.m 80 lb in
Sunshade Screw 2 N.m 18 lb in
Front Seat Switch Screw 2 N.m 18 lb in

Frame:

Assist Step Bolt 50 N.m 37 lb ft
Crossmember Bolt
First Pass 70 N.m 52 lb ft
Second Pass Plus 200 Degrees
Engine Shield Bolt 20 N.m 15 lb ft
Frame Cushion/Insulator Bolt 115 N.m 85 lb ft
Front Differential Assembly Bolt 100 N.m 74 lb ft
Oil Pan Skid Plate Bolt 20 N.m 15 lb ft
Tow Hook Bracket to Front Frame Rail Bolt 85 N.m 63 lb ft
Tow Hook Bracket to Rear Frame Rail Bolt 100 N.m 74 lb ft
Tow Hook D-Ring Nut First Pass 50 N.m 37 lb ft
Second Pass Minus Approximately 180 Degrees
Trailer Hitch to Frame (Horizontal) Bolt 160 N.m 118 lb ft
Trailer Hitch to Frame (Vertical) Bolt 100 N.m 74 lb ft
Transmission Crossmember to Frame (Vertical) Bolt 100 N.m 74 lb ft
Transmission Crossmember to Frame Bracket (Horizontal) Nut 50 N.m 37 lb ft
Transmission Mount to Support Nut 57 N.m 42 lb ft
Wheelhouse Panel Bolts 10 N.m 89 lb in

Exhaust:

Catalytic Converter Heat Shield 9 N.m 80 lb in
Catalytic Converter Nut 50 N.m 37 lb ft
Exhaust Manifold Bolt
First Pass 20 N.m 15 lb ft
Second Pass 20 N.m 15 lb ft
Final Pass 20 N.m 15 lb ft
Exhaust Manifold Heat Shield Nut 10 N.m 89 lb in
Exhaust Muffler Heat Shield 9 N.m 80 lb in
Exhaust Pipe Heat Shield 9 N.m 80 lb in
Leaf Spring Bolt and Nut 85 N.m 63 lb ft
Lower Shock Absorber Bolt and Nut 95 N.m 70 lb ft
Muffler Nut 45 N.m 33 lb ft
Transmission Filler Tube Bracket Nut 12.5 N.m 111 lb in

Cooling System:

Coolant Heater 50 N.m 37 lb ft
Coolant Recovery Reservoir Bolt 10 N.m 89 lb in
Fan Blade Bolt 27 N.m 20 lb ft
Fan Clutch Nut 56 N.m 41 lb ft
Thermostat Housing Bolt 10 N.m 89 lb in
Water Outlet Housing Bolt 10 N.m 89 lb in
Water Pump Bolt 10 N.m 89 lb in
Water Pump Pulley Bolt 25 N.m 18 lb ft
Drivetrain:

Differential Carrier Assembly Bearing Cap Bolts 63 N.m 46 lb ft
Differential Carrier Assembly Mounting Bracket to Carrier Bolts 155 N.m 114 lb ft
Differential Carrier Assembly Mounting Bracket to Frame Bolts 155 N.m 114 lb ft
Differential Housing Cover Bolts 30 N.m 22 lb ft
Intermediate Shaft Housing Assembly to Axle Housing Bolts 67 N.m 49 lb ft
Intermediate Shaft Housing to Outer Housing Bolts 48 N.m 35 lb ft
Pinion Shaft Lock Screw/Bolt 25 N.m 18 lb ft
Plug, Drain and Fill 32 N.m 24 lb ft
Ring Gear Bolts 120 N.m 89 lb ft
Third Point Mount Bolt 110 N.m 81 lb ft
Bolt - Front Propeller Shaft CV Joint to Transfer Case Drive Flange (4) 61 N.m 45 lb ft
Bolt - Front Propeller Shaft to Front Pinion Yoke (4) 25 N.m 18 lb ft
Bolt - Rear Propeller Shaft Retainer (8) 25 N.m 18 lb ft

Bearing Cap Bolt 75 N.m 55 lb ft
Brake Line Retainer Bolt 20 N.m 15 lb ft
Differential Housing Cover Bolt 25 N.m 18 lb ft
Disc Brake Backing Plate Bolt 135 N.m 100 lb ft
Fill/Drain Plug 33 N.m 24 lb ft
Park Brake Cable to Leaf Spring Bolt 20 N.m 18 lb ft
Pinion Shaft Lock Bolt 25 N.m 18 lb ft
Ring Gear Bolt 120 N.m 89 lb ft
Wheel Speed Sensor Bolt 18 N.m 13 lb ft

Front Wheel Drive Shaft Nut 260 N.m 191 lb ft

Transmission:

pressure plug 8-14 N.m (6-10 lb ft)
transmission range selector cable bracket bolts to 25 N.m (18 lb ft)
Floor Shift Control Bolts 20 N.m (15 lb ft)
park/neutral back up switch bolts 27 N.m (20 lb ft)
control lever nut 20 N.m (15 lb ft)
oil pan to transmission case bolts 16 N.m (12 lb ft)
manual detent spring bolt 31 N.m (23 lb ft)
Transmission Mount Bolt 50 N.m (37 lb ft)
torque converter bolts 60 N.m 44 lb ft)
fuel hose/pipe bracket nuts 20 N.m (15 lb ft)
Cooler connector 38 N.m (28 lb ft)
parking lock bracket bolt 31 N.m (23 lb ft)
pump cover bolts 24 N.m (18 lb ft)
pump to case bolts 29 N.m (21 lb ft)
converter housing bolts 65-75 N.m (48-55 lb ft)
solenoid retainer bolt 8-14 N.m (6-10 lb ft)
accumulator bolt 11 N.m (8.11 lb ft)
torque converter clutch (TCC) solenoid valve bolts 8-14 N.m (6-10 lb ft)
valve body bolts 8-14 N.m (6-10 lb ft)

Transfer Case:

Adapter Studs 14 N.m 10 lb ft
Case Bolts 25 N.m 18 lb ft
Drain Plug 16 N.m 12 lb ft
Encoder Motor Bolts 10 N.m 89 lb in
Encoder Motor Bracket Bolt 10 N.m 89 lb in
Encoder Motor Support Bracket Nuts 5 N.m 44 lb in
Fill Plug 16 N.m 12 lb ft
Front Drive Shaft Universal Joint Clamp Bolts 20 N.m 15 lb ft
Front Output Shaft Flange Nut 319 N.m 235 lb ft
Transfer Case Shield Bolts 30 N.m 23 lb ft
Transfer Case to Transmission Nuts 50 N.m 37 lb ft
Transmission Crossmember to Frame Bracket - Horizontal - Bolts and Nuts 50 N.m 37 lb ft
Transmission Crossmember to Frame - Vertical -Bolts 100 N.m 74 lb ft
Transmission Mount to Support Nuts 57 N.m 42 lb ft
Vehicle Speed Sensor 17 N.m 13 lb ft
Vent 6 N.m 53 lb in

Brakes:

Backing Plate Bolts 135 N.m 100 lb ft
Brake Hose to Caliper Bolt, Front 40 N.m 30 lb ft
Brake Hose to Caliper Bolt, Rear 40 N.m 30 lb ft
Front Brake Caliper Mounting Bolt 195 N.m 144 lb ft
Park Brake Equalizer 3.5 N.m 31 lb in
Quarter Shaft Shield 25 N.m 18 lb ft
Rear Brake Caliper Guide Pin Bolt 36 N.m 27 lb ft
Rear Brake Caliper Mounting Bolt 135 N.m 100 lb ft
Rear Brake Caliper Mounting Bracket Bolt 135 N.m 100 lb ft

BPMV Module Mounting Bolts 32 N.m 24 lb ft
Brake Fluid Level Sensor Harness Bracket Bolt 8 N.m 71 lb ft
Brake Pipe Fittings 19 N.m 14 lb ft
Longitudinal Accelerometer Nut 9 N.m 80 lb in
Master Cylinder Nuts 30 N.m 22 lb ft
Wheel Speed Sensor Harness Clip Bolt 9 N.m 80 lb in
Wheel Speed Sensor Mounting Bolt 18 N.m 13 lb ft

Brake Hose to Caliper Bolt, Front 40 N.m 30 lb ft
Brake Hose to Caliper Bolt, Rear 40 N.m 30 lb ft
Brake Pedal Bolt 27 N.m 20 lb ft
Brake Pipe Fittings 19 N.m 14 lb ft
Brake Pipe Fittings, Power Brake Booster Outlet Front Pipe 15 N.m 11 lb ft
Front Brake Caliper Bleed Screw 11 N.m 97 lb in
Front Brake Hose Bracket Bolt 9 N.m 80 lb in
Hose Bracket to Anchor Plate Bolt 25 N.m 18 lb ft
Hose Bracket to Frame Bolt 12 N.m 106 lb in
Hose Bracket to Knuckle Bolt 12 N.m 106 lb in
Hose Bracket to Rear Axle Bolt 22 N.m 16 lb ft
Hose Bracket to Steering Knuckle 9 N.m 80 lb in
Hose Bracket to Upper Control Arm Bolt 9 N.m 80 lb in
Master Cylinder Mounting Nuts 30 N.m 22 lb ft
Master Cylinder Reservoir Bolt 2 N.m 18 lb in
Power Brake Booster Pump Bolts 8 N.m 71 lb in
Power Brake Booster Pump Motor Wire Retaining Screws 3 N.m 27 lb in
Rear Brake Caliper Bleed Screw 10 N.m 89 lb in
Rear Brake Hose Bracket to Jounce Bumper Bolt 9 N.m 80 lb in
Rear Brake Hose to Frame Bolt 2 N.m 17 lb in

Parking Brake:

Front Park Brake Cable Bracket Bolt 20 N.m 15 lb ft
Front Park Brake Cable Cowl Bolt (RHD) 20 N.m 15 lb ft
Front Park Brake Cable Lower Bolt (RHD) 20 N.m 15 lb ft
Park Brake Cable Bracket Nut 48 N.m 35 lb ft
Park Brake Cable Clip Bolt 25 N.m 18 lb ft
Park Brake Lever Lower Bracket Nut (RHD) 20 N.m 15 lb ft
Park Brake Lever Side Bracket Bolt (RHD) 20 N.m 15 lb ft
Park Brake Lever Upper Bracket Bolt (RHD) 20 N.m 15 lb ft
Park Brake Lever Upper Nut (RHD) 20 N.m 15 lb ft
Park Brake Pedal Bolt 20 N.m 15 lb ft
Park Brake Pedal Nut 20 N.m 15 lb ft
Park Brake Warning Lamp Switch Bolt 3 N.m 25 lb in

Front Suspension:

Hub and Bearing Assembly to Steering Knuckle Bolts 180 N.m 133 lb ft
Lower Control Arm Ball Joint Stud Nut First Pass 85 N.m 63 lb ft
Second Pass Plus 60 Degrees
Lower Control Arm to Frame Bolts Front 165 N.m 122 lb ft
Lower Control Arm to Frame Bolts Rear 180 N.m 133 lb ft
Shock Absorber Tenon Nut 30 N.m 22 lb ft
Shock Absorber to Lower Control Arm Nut 80 N.m 59 lb ft
Stabilizer Shaft Insulator Clamp Bolts 50 N.m 37 lb ft
Stabilizer Shaft Link Nuts 80 N.m 59 lb ft
Upper Control Arm Ball Pinch Bolt Nut 70 N.m 51 lb ft
Upper Control Arm to Frame Nuts 155 N.m 114 lb ft
Wheel Speed Sensor Mounting Bracket Bolt 20 N.m 15 lb ft

Rear Suspension:

Leaf Spring to Front Bracket Nut 125 N.m 92 lb ft
Leaf Spring U-Bolt Nuts 76 N.m 56 lb ft
Spring Shackle to Frame Nut 85 N.m 63 lb ft
Spring Shackle to Leaf Spring Nut 85 N.m 63 lb ft
Shock Absorber Lower Bolt 95 N.m 70 lb ft
Shock Absorber Upper Bolts 35 N.m 26 lb ft
Stabilizer Bar Lower Link Nut 80 N.m 59 lb ft
Stabilizer Bar Upper Link to Frame Nut 80 N.m 59 lb ft
Stabilizer Clamp Bolts 50 N.m 37 lb ft

Power Steering:

Power Steering Gear Inlet and Outlet Hose Retaining Plate Bolt 12 N.m 106 lb in
Power Steering Gear Inlet and Outlet Hose Bracket Bolt 9 N.m 80 lb in
Power Steering Gear Inlet Hose Fitting 25 N.m 18 lb ft
Power Steering Pump Bolt 25 N.m 18 lb ft
Power Steering Pump Bracket Bolt 50 N.m 37 lb ft
Rack and Pinion Inner Tie Rod 88 N.m 65 lb ft
Rack and Pinion Outer Tie Rod End Nut 71 N.m 52 lb ft
Steering Gear Bolt 130 N.m 96 lb ft
Steering Gear Bracket Bolt 100 N.m 74 lb ft

Lower Intermediate Steering Shaft Bolt 45 N.m 33 lb ft
Lower Steering Column Trim Cover Bolt 3.5 N.m 31 lb in
Multifunction Turn Signal Switch Housing Bolt 2.5 N.m 22 lb in
Steering Column Bolt 25 N.m 18 lb ft
Steering Column Nut 30 N.m 22 lb ft
Steering Wheel Nut 35 N.m 26 lb ft
Tilt Lever Bolt 1 N.m 9 lb in
Turn Signal Multifunction Switch Bolt 4.5 N.m 40 lb in
Upper Intermediate Steering Shaft Bolt (at the lower intermediate steering shaft) 23 N.m 17 lb ft
Upper Intermediate Steering Shaft Bolt (at thesteering gear) 62 N.m 46 lb ft